Fully automatic VDE integrated equipment (Europe head)_展晟自动化热缩套管机电源线加工设备厂家

Fully automatic VDE integrated equipment (continental shelf)

-- project plan

Our brand will bring you more wealth.

- - Zhansheng Company is a professional manufacturer of intelligent automation equipment and integrated production line equipment for industrial 4.0 R&D, production, sales and service.

- - After years of equipment research and development and innovation, with fully independent intellectual property rights of the full set of automatic production equipment; has formed a complete set of intelligent integrated power plug line, widely used in the production of power plug line, instead of traditional processing. Through continuous optimization of its equipment, stable and efficient production, can really reduce labor, save space, reduce management costs, reduce the process for the sustainable development of enterprises to inject power.

Catalog

Chapter 1 project investigation...... Two

1, the introduction of...... Two

2, the current basic situation of customers and the status quo of integrated equipment...... Two

3, project function and data...... Three

[process flow comparison...... Three

[artificial contrast]...... Four

[labor and data]...... Five

[integrated equipment superiority]...... Six

[input cost accounting]...... Seven

[production area comparison...... Eight

The second chapter is the design criteria and basis... Nine

Safety and reliability...... Nine

The advancement...... Nine

Economy...... Nine

Benefit analysis... Nine

Investment efficiency...... Nine

Safety efficiency...... Nine

Personnel efficiency...... Nine

Production efficiency...... Nine

Management efficiency...... Nine

The third chapter is the 3 advantages of Chan Sheng... Ten

Thank you for reading... Eleven

Chapter 1 project investigation

1. Project introduction

Project Name: full automatic European rack power line integrated processing equipment

[cooperation mode]: Manufacturer + customization (confidential within one year)

Processing capacity: about 750-1200 pieces per hour.

Saving labor: about 14 processes / people

[completion date] within 3 months from the date of signing the contract.

2. Project success cases

In 2015, Dongguan XXXX Company had a total output of more than 500, with an average monthly production capacity of about 1.2 million PCS products. In April 2015, we collaborated with our company to customize intelligent integrated equipment. In June of the same year, the first batch of intelligent integrated equipment was put into trial production line of Dongguan XXXX Co., Ltd. After nine months of verification, Dongguan XXXX Co., Ltd. The original number of more than 500 workers was reduced to 430, which saved about 2.6 million yuan in labor costs!

As of May 2017, Dongguan XXXX Co., Ltd. has ordered 15 sets of our equipment, including 6 sets of intelligent integrated equipment, the number of production has been reduced to 270, the monthly capacity of about 1.2 million PCS products remain unchanged, and Dongguan XXXX Co., Ltd. now occupies a quarter of the production area compared with 2015. Comprehensive estimation: Intelligent integrated equipment can reduce the cost of Dongguan XXXX Co., Ltd. by about 880,000 yuan per month.

Dongguan XXXX Co., Ltd. in line with the business philosophy of reducing labor, saving space, improving efficiency, to achieve: more orders, fast delivery, less labor, efficient and intelligent production mode!

3, the current situation of customers and the status of integrated equipment

Traditional production line data (class 20K/)
序号	production process manual	人工
1	out of	1名
2	line	1-2名
3	strapping	1名
4	loading, packing, marking	1名
5	handling and warehousing	1-2名
6	out of storage + handling	1-2名
7	line	1-2名
8	head peeling, splitting, and hitting	3名
9	the tail is peeling, dividing and hitting	3名
10	molding	1名
11	test	1名
12	winding	1名
13	boxes	1名
14	QC	1名

Integrated equipment (capacity: 20K/2 class) machine
序号	production process manual	人工
1	out of prison and	1名
2	cutting head, 1 rivet terminals	1名
3	molding	1名
4	test	1名
5	winding	1名
6	boxing	1名
7	QC	1名

[production difficulties]:

The staff has high proficiency in operation.

The quality of supervision is difficult for employees to operate arbitrarily.

Staff salaries are high, training costs are high, and profits are getting thinner and thinner.

Staff mobility, recruitment difficulties, short delivery time, resulting in customer orders can not deliver on time.

Traditional process:

Integrated production line process flow:

The integrated equipment is completed with only 5 stations.

Overview of integrated equipment

Traditional production line: 22

Traditional production line data (class 20K/1)
序号	production process manual	人工
1	out of	1名
2	Line	2名
3	strapping	1名
4	loading, packing, marking	1名
5	handling and warehousing	2名
6	out of storage + handling	2名
7	line	2名
8	head peeling, splitting, and hitting	3名
9	tail line, peeling	3名
10	molding	1名
11	test	1名
12	QC	1名
13	boxing	1名
14	total	22名

Integrated equipment data (20K/2 class 1 machines)
序号	Serial number production process manual	人工
1	out of	1名
2	cutting line and 1 heads	1名
3	cut line and tail peeling	1名
4	molding	1名
5	Test	1名
6	winding	1名
7	QC	1名
8	boxing	1名
9	total	8名

[host control system]

According to the current situation of the customer's workshop environment, the intelligent production line for cable processing needs to adapt to AC 220V, 5-6 KGF clean and dry air power supply.

1. adopt Japanese imported Panasonic servo high torque motor, TBI/THK screw guide, accurate, efficient and stable.

2. Touch screen touch mode adjustment, including: wire length, opening length, half stripping length, line length, tail cut length, etc. one button to complete; touch screen adjust the end position, adhesive coating depth, hit the terminal more accurate and stable;

3. Computer-based automatic detection: low pressure, the number of metering, total capacity measurement, motor abnormalities, terminal stamping abnormalities, such as abnormal automatic shutdown, detection shows the cause of failure, convenient and rapid troubleshooting;

4. simple debugging can greatly reduce the time of machine adjustment.

[front / end processing]

After the front/end processing unit is put into the intelligent production line, it must have the functions of outer skin peeling, riveting terminal and abnormal alarm system, mainly including:

1, suitable for UL double parallel power cable.

2. Digital control wire cutting length range: (200-10000 + 5MM)

3. Digitally adjust the length of peeling (range: riveting terminal 5~30mm, front and rear riveting terminals).

4, digitally control the position of riveting terminals.

5. Imported high speed steel peeling knives.

6. Adopt 4 ton riveting device, use OTP style mold, adjust pressure mechanically;

7. Cable positioning and handling system;

8. Terminal incoming abnormal monitoring system;

9, terminal rivet pressure anomaly detection system;

Integrated equipment advantages

Save labor: 1. Pull out each machine with 1-2 people to complete the line, cutting, line head glue, packing, packaging glue, material marking and other processes; 2. Cut a long line, need 2 people to help complete at the same time; 3. Must rely on manual pull to the production line or warehouse; 4. Every line must be manually hung on the production line designated wire. On the shelf, production time wastage; 5. head processing requires 1 manual plus 1 semi-automatic stripping and beating machine.

6. One manual plus one semi-automatic stripping and finishing machine is needed for the tail processing; 7. The wire rod needs to be manually opened, arranged and handled by forklift truck.

Provincial resources: 1. employees need to reserve 20-50mm as a repeat processing loss when cutting the line.

2. each hand, each card board, each box, each by manual counting, easy to install more, less installed;

3. The shortage of material is easy to be caused by the inappropriate supply of cutting position, and the long backlog time of cutting wire is easy to be oxidized when the production schedule is tight.

4. the white line can easily lead to dirty wire after complicated process.

5. cardboard, box hanging line frame turnover difficulties;

Provincial venues: 1. Placing area of cards accounted for about 30% of the production line area; 2. Product specifications, material number, cards occupy a large area; 3. Production scheduling is tight, inventory backlog, need to increase the storage area;

4. boards and wooden boxes occupy 20% of the total plant area.

5; integrated equipment covers an area of 7 meters long * 2.5 meters wide * 2 meters high.

Input cost accounting

One, artificial

The value of the integrated equipment is embodied in 24 hours a day. It can produce value continuously. Two shifts of production are arranged daily. The value of the equipment is (22-8 people)* the average wage is 4000 yuan = 56000-2 = 28000 yuan.

One, artificial

Two, material loss savings

Each wire saves 20 mm-50 mm, according to the length of finished wire = 1 meter calculation, daily production capacity of 20K * 26 days * 1.2 yuan * 0.02 = average monthly savings of 12480 yuan

Three, product advantage comparison

3.1 traditional processing:

Nissan can: 10000, use time: 10H, manual number: 22.

Number of traditional equipment: 7 sets

Traditional equipment value: 100000 yuan, average wage per employee: 4000 yuan / month, 22 people wages 88000 yuan / month.

3.2 intelligent equipment processing:

Nissan can: 20000, use time: 20H, manual number: 8.

According to the calculation, it can save (22-8) people * 4000 yuan month = 60 000 yuan month, a equipment reference price of 430,000 yuan, machinery factory for customers saves 28,000 yuan month 16,000 yuan month material machinery depreciation maintenance costs, about August recovery costs!

Comparison of production area

[safety and reliability]:

1, with microcomputer PLC control and servo motor control system.

2, monitor all links in an all-round way, and give an early warning to the anomalies that occur in the system.

3, strictly and according to the prescribed procedures automatically start and stop.

4. Choose reliable components.

[safety and reliability]:

1. Configuration software control technology is used instead of VC programming technology, which not only improves the reliability but also makes the program more universal.

2, the use of infrared identification system, high precision identification cable riveting accuracy.

[Economy]:

Because the system is designed according to the principle of unattended, so the site does not need personnel on duty, thus saving a lot of human resources.

[investment returns]:

Save the repeated investment cost and maintenance cost of processing (cutting machine, peeling machine, terminal machine and other equipment);

The cost of material handling, quality supervision, personnel management and so on should be saved.

Develop cable intelligent processing line, invest once and benefit for a long time.

[safety benefits]:

The intelligent production line reduces the possibility of casualty caused by personnel fault.

Improve working environment, improve safety factor and ensure personal safety of workers;

[personnel benefits]:

Achieve unmanned operation and regular inspection, effectively reduce personnel costs;

Achieve intelligent control, reduce labor intensity;

Reduce post employment and improve staff efficiency;

[production efficiency]:

Reducing manual operation errors and prolonging the service life of equipment;

Improve the ability of fault analysis and judgement of equipment and reduce the downtime accident.

[management effectiveness]:

It provides a high-speed, safe and reliable operation platform for intelligent manufacturing.

Terminal machine series

Fully automatic VDE integrated equipment (Europe head)

Operation scheme

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